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Powder coating is an advanced method of applying a decorative and protective finish to a wide range of materials and products that are used by both industries and consumers. The powder used for the process is a mixture of finely ground particles of pigment and resin, which is sprayed onto a surface to be coated. The charged powder particles adhere to the electrically grounded surfaces until heated and fused into a smooth coating in a curing oven. The result is a uniform, durable, high-quality, and attractive finish.

Mild Steel material is known for it’s tendency of going under rapid oxidation when exposed to atmosphere bare. The result of oxidation is the formation of oxide layer on the surface which we commonly call as ‘RUST’. To avoid this oxidation or rusting, the mild steel material is not allowed to get directly exposed to atmosphere. For this, we generally find rust preventive oil on the surface of mild steel material. The oil does not allow the material to come in direct contact with air and thus delays oxidation. However, this doesn’t entirely eliminates the problem of rusting and it only delays the process of rust formation. Some mild steel materials are hardened for strengthening and similarly some are welded during fabrication. Both these processes leave black scale on the surface. In short, mild steel parts generally have rust and/or grease-oil and/or black scale on the surface. All these cause severe problems of bonding if not removed before application of 9tank process.

 

TANK 1

Room Temperature Process, Duration-30-40 Minutes, For-Cleaning the SheetMetal Surface of grease, oils, soils, lubricants, oxide films, HeatTreatment/welding Scales etc. by ALKALINE DEGREASER.

TANK 2

Rinsing Process is Carried out.

TANK 3

Room Temperature Process, Duration-20 Minutes, For-Cleaning The SheetMetal Surface of Rust by Mixed HYDROCHLORIC ACID.

TANK 4

Rinsing Process is Carried out.

TANK 5

Room Temperature Process, Duration-20 Minutes, For-Activating the SheetMetal Surface for Zn & Mn phosphate Coating by ACTIVATION CHEMICALS

TANK6

Rising process is carried out.

TANK 7

Room Temperature Process, Duration-5-20 Minutes, For-Smooth & UniformCoating of Sheet Metal Surface with Zn Phosphate by ZINC PHOSPHATESOLUTION

TANK 8

Rinsing Process is Carried out.

TANK 9

Room Temperature Process, Duration-15-20 Minutes, For-Sealing Pores of Sheet Metal Surface for obtaining Maximum Corrosion Resistance overPhosphate Coating by DECXYLITE SOLUTION

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